Smart-power-systems ER Series Bedienungsanleitung Seite 1

A.C. MODULAR GENERATOR SYSTEM OWNERS MANUAL MODEL#: ER-6.2, ER-8, ER-10 and ER-110 For Compartment or Top Mounting

Smart Power® Systems A. C. MODULAR GENERATOR SYSTEM Page 9 of 52 Figure 2 System Specifications MODEL OF GENERATOR ER-6.2 ER-8 ER-10 ER-110 Generato

Smart Power® Systems A. C. MODULAR GENERATOR SYSTEM Page 10 of 52 Table 1 MODEL OF GENERATOR ER-6.2, ER-8 ER-10, ER-110 Oil Cooler Dimensions

Smart Power® Systems A. C. MODULAR GENERATOR SYSTEM Page 11 of 52 Pre-Installation Guide Pre-Installation Check List 1. Verify that the Power Tak

Smart Power® Systems A. C. MODULAR GENERATOR SYSTEM Page 12 of 52 3. Verify the combined weight of the pump and hoses filled with hydraulic fluid do

Smart Power® Systems A. C. MODULAR GENERATOR SYSTEM Page 13 of 52 WARNING: Do not install hose ends until proper hose length has been determined.

Smart Power® Systems A. C. MODULAR GENERATOR SYSTEM Page 14 of 52 12" MINIMUM OBSTRUCTIONFREE CLEARANCEOIL FILTERACCESS PANEL Front view of ER-

Smart Power® Systems A. C. MODULAR GENERATOR SYSTEM Page 15 of 52 WARNING: Do not mount the hydraulic pump or tray assembly in any location that is

Smart Power® Systems A. C. MODULAR GENERATOR SYSTEM Page 16 of 52 Installation Guide 1. Mount the pump securely to the Power Take-Off (PTO). This

Smart Power® Systems A. C. MODULAR GENERATOR SYSTEM Page 17 of 52 3. Mount the tray assembly as high as possible within the structure of the vehicle

Smart Power® Systems A. C. MODULAR GENERATOR SYSTEM Page 18 of 52 .208CLEARANCE HOLEFOR #10 SCREW4 PL.2.0003.3753.3751.6881.688 Hole pattern for Comm

Smart Power® Systems A. C. MODULAR GENERATOR SYSTEM Page 1 of 52 Table of Contents Section Page Disclaimer ...

Smart Power® Systems A. C. MODULAR GENERATOR SYSTEM Page 19 of 52 Use caution when tightening the hose ends to prevent the hose from becoming twisted

Smart Power® Systems A. C. MODULAR GENERATOR SYSTEM Page 20 of 52 ALTERNATE CONFIGURATION: 120 VAC only: If the application requires 120 VAC only, th

Smart Power® Systems A. C. MODULAR GENERATOR SYSTEM Page 21 of 52 the system’s warranty. Replacement breakers must be obtained from Smart Power® Sys

Smart Power® Systems A. C. MODULAR GENERATOR SYSTEM Page 22 of 52 Note: The generator is shipped from the factory with the purge option enabled. T

Smart Power® Systems A. C. MODULAR GENERATOR SYSTEM Page 23 of 52 Enabling System Purge Option The purge option can also be set by performing the fo

Smart Power® Systems A. C. MODULAR GENERATOR SYSTEM Page 24 of 52 g. Check for hydraulic fluid leaks, all hose connections must be tight. Monitor t

Smart Power® Systems A. C. MODULAR GENERATOR SYSTEM Page 25 of 52 Step b: Hold Mode until Amps Line 1 Blinks 88. Release switch so 0Pt and AStr ap

Smart Power® Systems A. C. MODULAR GENERATOR SYSTEM Page 26 of 52 Operation 1. The Command & Control Center will show the generator’s output vo

Smart Power® Systems A. C. MODULAR GENERATOR SYSTEM Page 27 of 52 Normally, the status lights will be off. When a switch is pressed, the correspondi

Smart Power® Systems A. C. MODULAR GENERATOR SYSTEM Page 28 of 52 Displayed Oil Temperature in degrees Fahrenheit Example of oil temperature displ

Smart Power® Systems A. C. MODULAR GENERATOR SYSTEM Page 2 of 52 WARNING: Do not install or operate the A.C. modular generator system without readi

Smart Power® Systems A. C. MODULAR GENERATOR SYSTEM Page 29 of 52 The system controller is configured to operate a generator whose maximum output is

Smart Power® Systems A. C. MODULAR GENERATOR SYSTEM Page 30 of 52 a. From the Normal mode display, press Mode, as if you wanted to display the oil t

Smart Power® Systems A. C. MODULAR GENERATOR SYSTEM Page 31 of 52 Step a: Press Mode to cause rvn and the y and n labels to appear. Step b: Press On/

Smart Power® Systems A. C. MODULAR GENERATOR SYSTEM Page 32 of 52 Special Operating Instructions Cold Weather Procedure: It is strongly recommende

Smart Power® Systems A. C. MODULAR GENERATOR SYSTEM Page 33 of 52 Maintenance Instructions WARNING: Do not perform maintenance while system is ru

Smart Power® Systems A. C. MODULAR GENERATOR SYSTEM Page 34 of 52 Lubricate the oil filter gasket with Dexron III before installation to permit prop

Smart Power® Systems A. C. MODULAR GENERATOR SYSTEM Page 35 of 52 Step a: Press Mode until InF, 0IL, and FILt appear. Step b: Hold Mode switch down

Smart Power® Systems A. C. MODULAR GENERATOR SYSTEM Page 36 of 52 Troubleshooting Guide Diagnostic: The Command & Control Center will display c

Smart Power® Systems A. C. MODULAR GENERATOR SYSTEM Page 37 of 52 Diagnostic Faults: The following is a list of the diagnostic faults, with a brief

Smart Power® Systems A. C. MODULAR GENERATOR SYSTEM Page 38 of 52 Hydraulic Problems: 1. Cavitation: Cavitation is caused by trying to pump more f

Smart Power® Systems A. C. MODULAR GENERATOR SYSTEM Page 3 of 52 Never operate the system with leaks of any type. Clean up any hydraulic fluid that

Smart Power® Systems A. C. MODULAR GENERATOR SYSTEM Page 39 of 52 3. Differential Pressure: Differential pressure between the inlet pressure and th

Smart Power® Systems A. C. MODULAR GENERATOR SYSTEM Page 40 of 52 a. Check the oil cooler fins for debris or damage. Clean and/or replace cooler.

Smart Power® Systems A. C. MODULAR GENERATOR SYSTEM Page 41 of 52 d. The stator field may be shorted or open. With a flashlight, check the generator

Smart Power® Systems A. C. MODULAR GENERATOR SYSTEM Page 42 of 52 h. The pump is faulty. If no faults are found in steps a. through g., the problem

Smart Power® Systems A. C. MODULAR GENERATOR SYSTEM Page 43 of 52 SPS Model Matrix PARENT P/N DESCRIPTION TRAY ASM P/N PUMP ASM P/N RANGE

Smart Power® Systems A. C. MODULAR GENERATOR SYSTEM Page 44 of 52 Component Part Number Lists (Reference Figure 27 and Figure 28) ITEM NO. 1 2 3 4 5

Smart Power® Systems A. C. MODULAR GENERATOR SYSTEM Page 45 of 52 ER-6.2, ER-8, ER-10 AND ER-110 Assembly drawing Figure 27

Smart Power® Systems A. C. MODULAR GENERATOR SYSTEM Page 46 of 52 2LID LATCH(2 EA) 194THIS VIEW SHOWN WITH LID REMOVED11381510125147 ER-8, ER-10 an

Smart Power® Systems A. C. MODULAR GENERATOR SYSTEM Page 47 of 52 Pump Adjustment WARNING: The SPS Electronic Controlled Generators have been pre

Smart Power® Systems A. C. MODULAR GENERATOR SYSTEM Page 48 of 52 The Pump Set option can be accessed by performing the following steps: Step b:

Smart Power® Systems A. C. MODULAR GENERATOR SYSTEM Page 4 of 52 Operating the A.C. modular generator system in the presence of flammable vapors may

Smart Power® Systems A. C. MODULAR GENERATOR SYSTEM Page 49 of 52 2. Adjust pump compensator: a. Loosen and remove flow control cap. Referenc

Smart Power® Systems A. C. MODULAR GENERATOR SYSTEM Page 50 of 52 3. Disable the generator Pump Set option. After the pump has been properly adju

Smart Power® Systems A. C. MODULAR GENERATOR SYSTEM Page 51 of 52 Manufacturers Limited Warranty Smart Power® Systems Hydraulic Generator Coverage

Smart Power® Systems A. C. MODULAR GENERATOR SYSTEM Page 52 of 52 5. The cost of airfreight or other extraordinary expenses for shipment of parts o

Smart Power® Systems A. C. MODULAR GENERATOR SYSTEM Page 5 of 52 Disclaimer Although SPS has taken all reasonable care to ensure that the informat

Smart Power® Systems A. C. MODULAR GENERATOR SYSTEM Page 6 of 52 Description of Product Hydraulic Generator Applications: This heavy-duty electroni

Smart Power® Systems A. C. MODULAR GENERATOR SYSTEM Page 7 of 52 CASE DRAINxyRESERVOIRPUMPPROPORTIONALVALVECASE DRAINMOTORCOOLERFILTERBOOST BLOCKVEN

Smart Power® Systems A. C. MODULAR GENERATOR SYSTEM Page 8 of 52 +-Fan Motor221121CONN 5CONN 6323211REMOTE ENB. SW (MUST BEA MOMENTARY SWITCH)BUZZER4